When I started needing an angle grinder for welding, I decided to take a look at all of the top-rated ones. So that I can choose the best angle grinder for welding one for myself. My concerns were durability, battery life if cordless, and precision. Hence, I have listed down all the best angle grinders that will enable you to do your work with ease. In this post, I will also be discussing the pros and cons of each grinder, so you know which one comes with what.
Milwaukee 2780-20 M18
Metabo WEV15-125 HT 4.5
Skil 9296-01 Paddle Switch
Best Angle Grinder for Welding 2021 Reviews
1. DeWalt DWE402 Angle Grinder
The DeWalt DWE402 angle grinder for welding is not only one of my favorites but also very impressively powerful. It has an 11-amp grinder that can navigate work that requires precision and that requires high volume with ease.
The size of DeWalt is such that it is compact enough to get into all the tight spaces. It also includes a handy dust ejector. It helps in holding up the motor.
My main consideration when it comes to angle grinders is safety and DeWalt gives me access to that. The handguard can rotate throughout the tool so that you can get complete protection from debris and sparks. Moreover, the hard case makes it easier to carry around.
One thing that I believe is a disadvantage is that it is very pricey considering angle grinders. If you are a beginner, the high power will be a lot to handle for you and if you aren’t experienced, you may over-grind the place of work.
- Easy to carry
- It has a dust ejection system
- 11apms power supply
- Not for beginners to use
2. Matika 9557PBX1 Angle Grinder
Another hand grinder that I can swear upon is the Matika 9557PBX1 angle grinder. It should definitely be one of your options when buying one. This model is well balanced, and its size is also not very big. It weighs only 4.5 pounds and it consists of several features, which can make your life easier. The angle grinder body is designed to protect the internal parts from dust along with debris and seal it against them. This feature adds up to the lifespan of the tool. It also consists of a large paddle switch with a lock. This helps in keeping the grinder continuously either on or off.
One thing I believe is a bonus, is that the grinder is shipped with multiple grinding wheels. My favorite feature is the pairing of the middle-mounted latch and the body-length paddle switch.
Moreover, the latch of the tool prevents it from suddenly turning on when it isn’t being used, whereas the size of the grinder is such that it can be held in any position.
The kit comes with extra included discs, which are durable, just like the grinder, compared to the other ones at the same price, although the needs of the users can vary from person to person.
Regardless of the positive feedback, one problem that is usually seen is that the temperature of the grinder increases while using. It always beings to overheat when used during partially difficult jobs. This drawback affects heavy duty work. So, I think if your work is heavy, choose another one.
- Convenient in size
- Heats up
3. Milwaukee 2780-20 M18 Angle Grinder
The Milwaukee angle grinder is from their M18 Fuel line. It uses either a four and a half or five-inch pad. As far as portable models are concerned, I strongly think this is the best cordless angle grinder available in the market these days.
The Redline Plus intelligence alerts you when the lithium battery needs to be recharged. It is a tool-free experience to change discs and it is very durable. In addition to that, it is also easy to work with.
Considering the overall design of this grinder, it is very solid. It does smaller jobs really well and is also portable. Makes it a perfect grinder to remove dust from the tools or for quick sharpening of tools.
Although grinders with cords are preferred over cordless ones, the technology and pricing are continuing to improve. Portability is of great concern, but battery life is an issue, still. Hence, if you ask me, it can be tough to decide whether or not this tool is worth buying for those who work for long hours.
- Brushless motor
- The value is of concern compared to other angle grinders.
4. Bosch 18V Angle Grinder
The compact design of the Bosch 18V Angle Grinder is for people who require their tools for a lot of work. It can be used all day, every day. The electrical components are designed for long-term use specifically. They also have warranty protection, so, if anything, your grinder should last you longer.
Moreover, the design is made to be comfortable. The handle has an optimum design, which reduces vibration. In addition to that, it is light in weight and easy to use for long periods.
But one thing that I must warn you guys about is that this tool is expensive. Other than that, a lot of people complain that the handguard is very difficult to use.
- Small-angle grinder
- Can be used for longer periods
- Comfortable to use
- Difficult to use
5. Metabo WEV15-125 HT 4.5” Angle Grinder
Metabo is a very well-known and respected brand of tools. You will be astonished, but the Metabo WEV15-125 HT 4.5” angle grinder was designed keeping a stone in mind. The 13.5 Amp/1,550 Watt, 2,800 to 9,600 RPM motor gives more than fifty percent of the torque, compared to the others, for quick removal.
The superior flow of air and the adjustable speed allows the grinder to run at an ideal speed, whereas the S-automatic safety slop helps in the prevention of kickbacks if there is ever a jam.
The verdict on this angle grinder is positive compared to the others. It has a long life span and is very powerful as well. This makes it the best heavy-duty angle grinder.
Although I do have an issue with the break in the speed control, despite the tool still functioning, the reason behind this break in the control is still unknown. Because this problem occurs a year or so after the grinder has been purchased and used.
- Quick removal
- Adjustable speed
- Break-in control
6. Hitachi G12SQ Paddle Switch Angle Grinder
Hitachi G12SQ Paddle Switch Angle Grinder is compact and is very impressive, considering durability and performance. It is easy to use and consists of a larger four-and-a-half-inch paddle switch for improved safety. In addition to that, it comprises a sports dual handle and an adjustable wheel guard. These features enable us to use them at any desired angle. The tool is very easy to use. It is light in weight, weighing only 3.5 pounds. My verdict on this is that it lives up to the name when it comes to heavy-duty work. It can grind down concrete and can also cut through metal bolts that are rusted without any hassle. Moreover, the auto-shutoff feature helps you in operating the grinder safely.
- Light in weight
- Paddle switch
- Limited maximum speed
7. Porter-Cable PCC761B Angle Grinder
I would like to highlight another battery-powered angle grinder, which has a high-performance motor and a tough cutting speed of 8,500 RPM. The spindle locks of the Porter cable angle grinder help in changing the wheels quickly and the battery provides sufficient power.
The two handles over-molded and 3-position side handle has different advantages. The former is designed for comfort, whereas the latter makes control easy.
The grinder cuts metal sheets very well. It also has the ability to cut quickly and efficiently. If you need a grinder for smaller tasks, I would suggest you purchase this one. The battery is probably what you already have in your storage if you already own products by Porter.
Unfortunately, the product does not come with a battery and a charger. However, this makes it reasonable to purchase. Another drawback is that it can’t work through stacks and it can also overheat very easily. That is if you use a single battery for all the heavy chores. So, keep some spare batteries in hand to prevent that from happening.
- Cost friendly
- Sufficient power
- Not reliable for heavy chores
8. Skil 9296-01 Paddle Switch Angle Grinder
Skil 9296-01 Paddle Switch has improved safety features and is designed using new technology, such as a non-locking paddle switch at the bottom. It turns off on its own when it is released or dropped down. The three-position handle reduces vibration for a smoother finish. The rubber cord is 8 feet long, which makes it easy to use. In addition to that, it is also durable. It is light in weight, approximately 5 pounds, and consists of a 7.5 amps motor.
I strongly agree with the fact that the quality of the motor makes a huge difference in the solidly built grinders. They can cut through materials like stainless steel for a few hours straight, without any hurdle. It also performs very well, without overheating. That is another advantage that should be considered. I would suggest one should get this to prevent the grinder from becoming hot while working.
- Paddle switch
- Reduced vibration
- High vibrations and noise
Buying Guide for Best Angle Grinder
Here are some things that should be taken into consideration before purchasing a grinder for yourself. It will help you in choosing the Best Angle Grinder for Welding for your projects.
The disc size and the wheel size of the grinder indicate how powerful the device is. Other than that, they also signify the overall capacity of the tool. The larger the tool, the more powerful it will be. I believe if your work requires more power, you should opt for the one with the maximum disc size.
However, for those who require precision in their work, smaller discs are more optimal. Hence, whenever you will be selecting one for yourself, I suggest making sure you keep your work requirements in mind.
Will you be taking on a lot of smaller spaces and angles that are tight? If yes, the best option for you will be a compact angle grinder. Moreover, as I mentioned earlier, high-volume work requires a large disc to produce a smooth finish. This is one factor that you need to be careful about. Discs are available between the size range of four to nine inches.
Most of the angle grinders are powered by a battery. Although, I have seen corded or compressed air-powered ones as well. Make sure you look at the power source before buying one.
The cordless units have a higher price because they can easily be accessed within the lighter spots. But one thing you should know is that they are limited to the juice in the battery. You may have to wait a few hours for the battery to charge after it dies.
Tools with a cord can run for as long as you want because they are connected to the power source. However, I would say that your work will be limited to wherever it can reach and the power outlets as well.
I think that neither of the options is better than the other and it mainly depends on where you will be using it.
The speed of the grinder would ultimately tell what the performance of the grinder is. Talking about an average grinder, it ranges from 5000 to 10,000 revolutions per minute. Faster speeds produce the desired results rapidly in an experience craftsperson’s hands.
In my view, there is a catch though. If you are not well aware when it comes to using grinders, you will end up damaging your workpiece with an unnecessarily quick tool.
Do you need a solution to this problem? I will give you the answer to it that you should buy an angle grinder that has variable speed settings. It will allow you to select between different speed ranges and optimize the tool.
Moreover, to make things better, if you do not have access to such a feature, invest in one that has a speed range worth handling for you.
The wattage indicates the level of power of the grinder. Speaking generally, tools with a higher power are also faster but I disagree with that because that is not really the case. It doesn’t mean if the wattage is higher then the motor will also withstand excessive friction, heavy use, and any other form of situational stress.
When you are working, you would want a tool that has a speed of 10,000 rotations per minute, but you don’t want that to kick in straight up. If that will be the case, it will straight up mess your precision. I think a slow start mode is safe and will ease you into using the power of your grinder.
A tool that fits the human hand, is said to be ergonomic. I know you all must be thinking it is weird because we all have this perspective that every tool is made for the human hand. But no. It isn’t, sadly.
Ergonomic tools are comfortable to use. They also prevent you from long-term stresses and injuries such as carpal tunnel syndrome and inflammation.
The ergonomic movement is very strong when it comes to the power of tools. A lot of the manufacturers promote their products for fitting into this category. Although it isn’t something that can be taken for granted. My personal belief is that the tool should be comfortable to use. Make sure that it is.
Every tool comes in contact with dust and it is very common for the angle grinder as well. Not only do they kick tons of dust, but the design is such that the grinder is fully covered in it. Unlucky people, the dust can get trapped in the inner workings and destroy it. So, for this very reason, some of the grinders are dust resistant. There is either a particular design or a seal that helps in preventing dust from blocking the funnels and ruining the tool’s motor.
Hand protection is very important. You don’t want them to be affected by the sparks and splinters. Despite it not being a necessary feature, in my opinion, it is very handy. You can find handguards that are adjustable and can be altered according to your needs.
Angle grinders are available at a wide range of prices. The good thing about it is that this one is inexpensive as far as power tools are concerned. Although if you ask me, the price of the grinder is moderate and even buyers who are under a budget can also get something really good.
You may also interested in reading about Plasma Cutters
Frequently Asked Questions
- Can an angle grinder be used to cut metal?
Angle grinders are a versatile tool. They can be used to cut tile, stucco, rebar, and tile. It can also be used for polishing, sanding, sharpening, cleaning, and routing out a mortar. However, when used on metal, it outshines, because various discs can be used to do the chore. Based on the type of metal. However, you will need a cut-off wheel to do the job right.
- How can the angle grinder disc be removed?
It takes only a few minutes to remove the angle grinder disc. There are several ways to do so based on your preference and tool. Turn the power off; make sure you keep in mind that it should be completely off. Corded tools can be unplugged and remove the battery for the cordless ones. It makes the tool lighter and easier to handle.
Although there are various options available, the above-mentioned best angle grinders for welding are the most reliable and trusted. They should be considered while buying one, and the users can choose whichever one is best for them.
Terje Chuck from Dallas, TX has welding experience of 30+ years. He believes in providing quality metal products while keeping the work environment safe and clean. He is one of our biggest resources that is skilled at interpreting blueprints to assemble them in a structure as per specifications.