Last Updated on October 7, 2021 by Luis Ferency
To weld, aluminium is such a difficult task in itself due to its complex chemical and physical properties. Though you can weld steel easily than aluminium as it is much softer than steel. Many times due to high heat conductivity and the low melting point becomes the reason for burn-through unless the welder follows the strict procedure of aluminium welding. But for all these things, there should be a need for a precise welder which allows you the most delicate aluminium welding.
We have given a detailed review of the Best Welder for Aluminum. There are six best welding machines for aluminium, which have embedded with the best aluminium welding qualities. All these welders have their ranges and specialities regarding aluminium welding. We have enlisted such welding units that you can get an affordable price. Further, these units make your welding experience efficient and reliable. However, only the thing you have to do is to explore this post and find an aluminium welding machine according to the requirements of your tasks. Below are our reviews, you should check out this for having the best option.
Top 6 Best Welder For Aluminum Reviews
1. Alpha-TIG200X Aluminum TIG Welder
Alpha-TIG200X Aluminum is one of the best devices to weld aluminium, this TIG machine also offers you Stick functions which make it a versatile option for the users. The machine has been designed for professional and hobby welders as well. It has rooted in IGBT technology so that you can endure this unit for a quite long time due to its long-lasting power source. With the addition of PWM (Pulse Width Modulation), the welding process becomes more efficient and reliable.
With this welder, you can weld stainless steel, mild steel, aluminium, and many other thinner gauge materials very precisely without any problem. At 110/220V, the unit provides you with exceptional performance while welding. You can weld aluminium up to ¼” inches and mind steel up to 3/8″ inches.
Besides all these, the aluminium welding machine has all the advanced features which welder desires and cleaning control for AC. Also, there are HF to start TIG, a control panel, and a foot pedal that allow you to adjust the heat according to your need. In this way, you can control this welding machine with such great easiness. Nonetheless, the three years warranty on this welding device makes it more reliable and trustworthy for you.
Read the Full review here: Alpha TIG 200X
- Lightweight and straightforward to use.
- TIG machine with Stick functions.
- Advanced inverter technology with PWM.
- High-quality performance.
- Knobs are not in synch.
- At maximum speed and power, it turns to an off operation fan a bit sooner.
2. Hobart Handler 210 MVP MIG Welder
Hobart Handler 210 MVP is one of the proficient MIG welders which is the choice of professional welders. As the machine gives the dual voltage facility to the welders such as you connect it to 115V standard outlet wall or 230V for higher-performance. Like other Hobart models, you can set up the system fast and use it without any problem. The thing which makes this welding machine stand out is its 7 voltage settings. With the help of these 7 voltage settings, you can get precise welding experience as you can do a fine tune for having an actual condition for the welding process.
The unit is perfect for welders who want to do auto-body work, more massive farm objects, and household repairs. However, this is a powerful machine that has many useful features for the welding process. With this unit, you can weld several metal materials with it such as you can weld stainless steel, mild steel, and also you can weld aluminium without any hurdle. Moreover, it offers you the duty cycle of 20% at 90 amps (115V) and 30% at 150 amps (230V). You can deal with this compact and portable machine effortlessly. Apart from all these, the three years warranty in this unit makes it more durable and reliable for the matter of price.
Read the Full review here: Hobart Handler 210 MVP
- Dual Voltage
- Duty cycle: 20% at 90 amp (115V) and 30% at 150 amp (230V).
- 7- Voltage settings.
- Three years of warranty
- Cheap gas hose.
- Some customers find an issue in the wire.
3. LOTOS MIG 175 Aluminum MIG Welder
The LOTOS MIG175 Welder offers you excellent aluminium welding with the spool gun. Even though the transformer technology of this unit makes it a durable and reliable tool for the welders, however, you can plug it into the existing 220v wall outlet of your home or any commercial site if we talk about its use. Hence, we ensure that you can smoothly utilize this unit. Also, you can set up this welding machine in less than 10 minutes.
Moreover, this machine allows you to have multiple uses with it, such as you can weld and cut mild steel, stainless steel, aluminium, and many other metal materials. You can weld aluminium up to 3/16″ or thinner than it and stainless/mild steel up to ¼”. Then, coming to the wire range, it offers you .035″ to .030″ for the solid-state whereas for flux-cored .030 to .035″. Further, for making your welding experience highly stable, you will be provided with a high-quality, durable aluminium wire feed.
Apart from all this, it is a lightweight machine; you can carry it from one place to another without any problem. Furthermore, this portable unit provides you with a warranty for a year that is not a bad deal in this range. MIG torch, Ground clamp cable, hose, Aluminum spool gun, Mask, Welding wires, and Argon Regulator will include in the package.
- Flexible and adjustable welding machine.
- Versatile unit.
- Lightweight and portable.
- An excellent welding performance.
- Thin cable.
- Sometimes customers find it difficult to know which speed should be applied to a specific task.
- Loud motor driver.
4. Hobart Handler 140 Aluminum MIG Welder
If you want a welder which you can use in your standard outlet wall of 115V and which is extremely easy to use and set up then you can go with it. You can use this machine from entry-level to the industry- level without sacrificing its reliability and quality performance. The unit is ideal for welders who want to do auto-body work, farm projects, household repairs or yard art projects.
Furthermore, Hobart Handler 140 unit is flexible and adjustable as its 5-positon tapped voltage control selector offers you to adjust your arc. That’s means you can do fine-tune your arc, in this way, you can achieve a smooth, stable arc on all sorts of thickness. With this machine, you can weld aluminum and many other materials such as cast iron, copper brass, magnesium, titanium alloys, and mild steel, etc.
Aside from all these, it offers you maximum output amperage of about 25 to 140 Amp. And it gives you a 29% duty cycle at 90 amps which is quite useful to have an efficient welding procedure. Moreover, the unit is light in weight; you can deal with it, effortless. Also, it offers you a warranty for five years at such a friendly pocket rate as compared to other branded welding machines.
- Five years warranty
- Built-in storage
- Easy to use and setup
- 5-position voltage control selector
- Short leads
- Portability is low
- Absence of safety equipment
5. Lotos TIG 200 AC/DC Aluminum Tig Welder
With this Lotos TIG 200, AC/DC Tig Welder offers you a wide range of features that enable you to do welding in different sorts of situations. The machine is embedded with the square-wave, which helps the welders attain the most precise aluminium welding. Also, the dual voltage facility of the unit enables you to connect the machine to 110V or 200V. Moreover, you can switch from 220V to 110V with such great ease.
Aside from everything, the machine is multi-purpose as it offers you Stick welding along with the TIG welding process. For both of the welding processes, it provides you with 200 A, which is quite suitable for adequate welding. However, with this device along with aluminium, you can also weld other materials such as mild steel, stainless steel, and some others. You can weld up to 3/8″ inches aluminium, and mild/stainless steel with the help of this useful unit.
Furthermore, to control heat, it offers your foot pedal service and HF to start the arc. In addition to the one year warranty on this unit make it somehow more worthy. TIG torch, foot pedal, ground clamp, power supply, argon regulator, consumable set, MMA/Stick clamp, instruction manual and 220V/110V converter Pigtail, etc. will include in the package.
- One year warranty.
- Multifunction
- Dual voltage.
- Square wave inverter for excellent aluminium welding.
- Cheap regulators.
- Not a durable.
6. Hobart 500551 EZ-TIG Welder
The Hobart 500551 EZ-TIG Welder was designed by considering the convenience of the user. You only have to plug the machine into 230 VAC and then select the material which you want to weld. Moreover, this is a multi-purpose unit that allows you to perform more than one task with it as you can not only weld aluminium with it but stainless steel, mind steel and many other materials. You can weld all the materials precisely with it. The machine has made up high-quality materials that make it reliable and offer you an excellent welding performance. You will get clean, smooth and precise cuts with this useful welding machine.
Besides all these, there is a unique single-knob control that forces us to consider it as a swift and straightforward welding unit. With this welding machine, you can weld from 22 gauge to 3/16″ inches aluminium as well as stainless steel/steel. Furthermore, this welder has embedded with such useful features which make the whole welding experience great. Such as the infinite amperage control, use of fan and HF features of the unit proves it a thoughtful option.
Remarkably, the machine is ideal for the beginner, with only one switch and one dial you can control all the functions of the unit. However, the weight of the product is somehow heavy still provides you with phenomenal probability.
- Extremely easy to set up and use
- Infinite amperage control
- HF start and fan facility is available
- High-quality machine
- No cable

Luis Ferency with experience of 35+ years is a semi-retired welder. Though his passion for welding and learning keeps him going further. He loves sharing his knowledge on his expertise in SMAW, GMAW, GTAW, and FTAW. Hence, this helped the new welders to seek leverage knowledge and improve their welding skills.